Basic Info.
Workpiece Diameter
1250mm
Worktable Diameter
1000mm
Capaticy of Worktable
3ton
X-Axis Servo Motor
1fk7-103 2000r/M
Z-Axis Servo Motor
1fk7-103 2000r/M
Distance From Hob Centre to Worktable
220-690mm
Transport Package
Wooden Case
Specification
3750*2040*2500
Product Description
YKL31125E CNC gear hobbing machine
YKL31125E two axises CNC gear hobbing machine, take advantage of two servo motors to realize two straight line motion.CNC axis is X axis(radial motion),z axis (vertical feeding motion).Produce spur gear, helical gears, small taper gear, crown gear, chain wheel,cylindrical spline tooth,taper spline tooth and radial feeding cutting worm wheel etc with generating method of gear cutter
This machine tool with wide bed, has features of good rigidity, high strength and precision, easy operation, adjustment and maintenance etc. Indexing worm gear of work table adopts precise worm wheel machine tool and special worm rod grinding bed for processing, which ensured high index precision. The worm wheel is made of high-quality copper(ZQSn10-1) which enhanced capacity of abrasion resistance.
The machine adopts Siemens 828D CNC systerm.One servo motor controls worktable radial feeding(axis),another servo motor controls cutter post sliding axial feeding(Z axis).main electrical hydraulic elements adopts world and domestic top brand. X axis and Z axis adopts precision preload ball screw arbor deputy-driven.
The casting parts of machine tool is processed with precipitation heat treatment, which eliminated casting internal stress and avoided machine tool deformation. Machine bed and column guideway is processed with grinding treatment after quenching, which raised the hardness of guideway surface and enhanced capacity of abrasion resistance.
The adoption of drive gear for grinding process, driving chain is short,high precision,which ensures the transmission accuracy.
The machine leaves factory as JB/T8360.1-96<CNC gear hobbing machine high precision>standard
Precision cutting and hobbing gear can reach GB10095-2001 7 class.
The machine can automatically circle process and manually operate.
Maximum hobbing modulus | Steel | 12 mm |
Cast iron | 16 mm |
Maximum workpiece diameter when processing straight tooth gear | With rear column | 1000 mm |
Without rear column | 1250 mm |
Maximum workpiece width when processing straight tooth gear (width between centre≥200) | 450 mm |
Maximum travel of tool post slide | 480 mm |
Distance between cutter axis and work table | Maximum | 690 mm |
Minimum | 210 mm |
Distance between axis of cutter and work table | Maximum | 750 mm |
Minimum | 120 mm |
Spindle hole | Morse 6 |
Maximum dimension of cutter | Diameter | 260 mm |
Length | 300 mm |
Diameter of changeable hobbing centre axis | 27, 32, 40, 50 mm |
Maximum axial movement of cutter | 100 mm |
Maximum loading capacity of work table | 3 tons |
Diameter of work table | 1000 mm |
Pore diameter of work table | 220 mm |
Taper bore of workpiece mandrel | Morse 6 |
Degree of spindle rotation | Class 7 |
Rotary range of spindle | 16-125 r/m |
X axis,Z axis Min programming amout | 0.001mm |
Vertical manual rotation speed of sliding carriage(Zaxis) | 620 mm/min |
Rapid moving speed of worktable(Xaxis) | 800mm/min |
Accuracy of radial manual federate of work table | 0.02 mm |
Power and rated speed of main motor | N=11 Kw 1440 r/m |
Z axis servo motor | 1FK7-103 2000 r/m |
X axis servo motor | 1FK7-103 2000 r/m |
Power and rated speed of motor of hydraulic oil pump | N=1.5 Kw 940 r/m |
Power and rated speed of motor of cooling pump | N=0.4 Kw 2800 r/m |
Machine overall dimension (length ×width ×height) | 3750×2040×2500 mm |
Machine weight | 13500kg |
Standard components
Hydraulic parts | Taiwan chaotian |
Electric parts | Domestic top brand, Zhengtai electric |
Bearing | Domestic top brand,Wafangdian bearing |
Gear | Domestic top brand ,Shenyang machine tool factory |
Cast iron | Domestic top brand,Jinhe cast |
Spindle | Domestic top brand,made in xiangfan |
worm wheel | Made by German turbo-processing machine |
worm | Made in chongqing |
Acceptance and training of equipment
The buyer shall lay the foundation ahead of time, for detailed information, please refer to operating manual.the buyer shall promptly inspect the equipment when he received it. If there are any damages or defects, the buyers should immediately contact supplier.Appearance inspection: both the seller and buyer shall inspect equipment's appearance. The inspection and acceptance of attached tools, components shall be conducted according to the attached documents.Inspection and acceptance of precision of equipment: subject to precision list offered by Dalian Xinxiang Machinery Co., Ltd. The seller shall provide measuring and inspecting gauge for inspection. Place of inspection limits to seller's fitting shop.
Guarantee
The guarantee period of this equipment is a year from the date of acceptance, vulnerable parts and damages caused by improper operation excludes from guarantee.
Address:
Yitun Industry Zone, Xuling Town, Zhuanghe County, Dalian, Liaoning, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Our company is a machine tool product manufacturer which devotes to product scientific research, production and sales. The products were sold all over the nation and exports to Southeast Asia, Russia, South Africa and other countries etc. The company, with more than 120 million assets, covers fotal area of 42000 square meters, construction area of 20000 square meters.
Dalian Xinxiang Machinery Co., Ltd. With its excellent equipment production and processing, strong technical forces, and skillful specialty team in machine research and development, perfect quality conerol management system, has already passed the ISO9001 quality control management system, rewarded excellent enterprise by China Product Quality Guarantee Center, It is judged as"Unit of Attaching importance to centract and keeping credibility"by Dalian city. It is also a AAA grade credit standing enterprise.